psyx wrote:
Swapping out preamp tubes like replacing a 12ax7 with a 12ay7 will increase headroom and also biasing the amp a little cooler will increase headroom. Some amps can be modded to change the preamp structure, altering headroom.
Different types of power amp tubes also break up at different amplitudes.
I don't believe swapping the preamp tube changes headroom. If you exchange a 12ax7 with a 12ay7 (lower gain) all that happens is that the power section sees a smaller input signal, dropping the volume. You then need to turn the volume knob a bit further to get back to the same volume.
Only way to get more headroom is to somehow make the amp louder, i.e. install a more efficient speaker, or tweak the amp so that each amp section can handle a higher input signal without distortion. This is done by increasing the rail voltage over the tubes (can only go SO far before you fry them) or using a different set of tubes and altering the bias accordingly i.e. you can (only just) run a 5E3 with 6L6 valves instead of the standard 6V6 (This is what Neil Young did with his 5E3).
Best bet -> change the speaker to a louder one or get a different amp. My 5E3 is not stupendously loud, because of the speaker (I think it has 93dB efficiency) so it breaks up readily at reasonable volumes, but not so much when I play it through my 100dB Marshall Cab.